Mechanical/Application Engineer - Harnessing at Trexon, Longmont, CO
Mechanical/Application Engineer - Harnessing at Trexon in Longmont, CO. $26 to $45 an hour. Apply with swipeandhired.
ICS is a manufacturer of custom cables, harnesses, electro-mechanical assemblies, and industrial panels. We are a turn-key supplier that enables sophisticated designs.
Job Summary:
We are seeking a Mechanical Engineer to join our team at Integrated Cable Systems (ICS) , specializing in the design, development, and manufacturing of cable assemblies and wire harnesses for aerospace, defense, and space applications . The ideal candidate will have a strong technical background in electrical and mechanical harness design, be proficient in industry standards, and work closely with cross-functional teams to ensure high-quality and reliable product delivery.
Key Responsibilities:
Harness Design & Development:
- Design and develop wire harnesses and cable assemblies for aerospace and defense applications.
- Create detailed schematics, wiring diagrams, and assembly drawings using tools such as AutoCAD Electrical or SolidWorks Electrical .
- Perform wire routing and define harness configurations for optimal performance and manufacturability.
- Work closely with customers, engineers, and manufacturing teams to ensure design intent is met.
- Ensure designs comply with IPC/WHMA-A-620, AS9100, MIL-STD, and aerospace industry regulations .
Technical Analysis & Problem-Solving:
- Evaluate electrical, mechanical, and environmental constraints to develop robust harness solutions.
- Conduct voltage drop, signal integrity, EMI/EMC, and thermal analysis to validate designs.
- Troubleshoot and resolve design-related issues in prototyping, testing, and production phases .
Manufacturing Support:
- Confer with production personnel to resolve production problems as well as explain assembly instructions/techniques to co-workers, optimize manufacturability, and assembly processes .
- Provide design-for-manufacturing (DFM) input to reduce costs and improve efficiency.
- Support first article inspections (FAI) and validation testing to ensure design compliance.
Documentation & Compliance:
- Generate and maintain BOMs (Bill of Materials), work instructions, and technical documentation .
- Ensure all harness designs meet customer requirements, AS9100, and industry standards .
- Assist in the qualification and testing of new materials and components.
Cross-Functional Collaboration:
- Work closely with procurement and suppliers to source high-quality connectors, wires, and components.
- Support sales and business development teams with technical proposals and customer discussions.
- Participate in design reviews and risk assessments to enhance product reliability.
Required Qualifications:
- Bachelor’s degree in manufacturing, Mechanical, Electrical Engineering, or related field .
- 3+ years of experience in wire harness and cable assembly design for aerospace, defense, or space applications .
- Proficiency in AutoCAD Electrical or SolidWorks Electrical for schematic and harness design.
- Strong understanding of electrical wiring, interconnect systems, and aerospace harnessing standards .
- Familiarity with IPC/WHMA-A-620, AS9100, MIL-STD, and NASA standards .
- Experience with harness testing, validation, and troubleshooting .
- Ability to interpret engineering drawings, schematics, and wiring diagrams .
- Strong problem-solving skills and ability to work in a fast-paced manufacturing environment.
Preferred Qualifications:
- Experience with MES / ERP/MRP systems (Epicor preferred).
- Knowledge of RF cables, fiber optics, and high-speed data transmission .
- Hands-on experience in harness assembly, crimping, and soldering is a plus.
- Six Sigma or Lean Manufacturing experience.